Sponge Iron Plant Complete Project Equipment Technical Specification for 50 TPD, 100 TPD, 350 TPD, 500 TPD, 600 TPD & 900 TPD Manufacturer in Ghaziabad, India
OP Engineering Group is a trusted Industrial Machinery Parts Services provider located in Pandav Nagar, Ghaziabad, India, engaged in manufacturing, exporting, and supplying complete sponge iron plant equipment and rotary kiln system solutions for DRI (Direct Reduced Iron) coal-based industrial plants.
We specialize in delivering complete sponge iron plant project equipment including rotary kiln, rotary cooler, dryer systems, support rollers, girth gears, pinion assemblies, and heavy fabrication structures for various plant capacities such as 50 TPD to 900 TPD sponge iron plants.
What is a Sponge Iron Plant (DRI Plant)?
A sponge iron plant, also known as a DRI (Direct Reduced Iron) plant, is an industrial system where iron ore is reduced in a rotary kiln using coal or reducing gas without melting. The result is porous iron called sponge iron, widely used in steel manufacturing.
Our systems are designed for efficient rotary kiln based reduction process, ensuring high productivity, energy efficiency, and stable plant operation.
Complete Sponge Iron Plant Equipment Range
At OP Engineering Group, we manufacture and supply all critical components required for a complete DRI plant setup:
✔ Rotary Kiln Shell with Tyre Assembly
✔ Kiln Support Roller Complete Assembly
✔ Cooler Support Roller Assembly
✔ Rotary Cooler Drum System
✔ Kiln & Cooler Girth Gear System
✔ Pinion Gear with Shaft Assembly
✔ Plummer Block & Bearing Housing Units
✔ Labyrinth Ring & Sealing Systems
✔ Dryer Systems (Raw Material & Coal Dryer)
✔ Ball Mill & Grinding Systems
✔ Heavy Fabrication Structures
Technical Specification Overview for Sponge Iron Plant
Our sponge iron plant systems are designed for different production capacities:
50 TPD, 75 TPD, 100 TPD, 175 TPD, 300 TPD, 350 TPD, 500 TPD, 600 TPD, and 900 TPD DRI plants.
Typical Rotary Kiln Specifications
• Kiln Diameter: 2.0 m – 4.8 m
• Kiln Length: 25 m – 80 m
• Kiln Speed: 0.3 – 0.8 RPM
• Temperature Range: 900°C – 1100°C
• Refractory Lining: 80 mm – 300 mm
• Fuel Type: Non-coking coal / DRI reducing coal
Key Equipment Used in Sponge Iron Plant
A complete DRI plant consists of multiple interconnected systems:
• Raw Material Handling System (crusher, screening, feeding system)
• Rotary Kiln for reduction process
• Rotary Cooler for cooling sponge iron
• Magnetic Separator for product separation
• Conveying & Storage System for final output
Industrial Applications
Our sponge iron plant equipment is widely used in:
Steel Plants, Cement Plants, Power Plants, Fertilizer Plants, Coal Processing Units, Mining Industries, and heavy industrial manufacturing sectors.
Why OP Engineering Group is a Trusted Manufacturer
OP Engineering Group is a trusted Industrial Machinery Parts Services provider known for high precision manufacturing, durable engineering solutions, and reliable rotary kiln system design for DRI plants across India and export markets.
We focus on strong material selection, accurate machining, and long-term performance for continuous industrial operations.
Serving Ghaziabad and Industrial Areas
We serve all major industrial zones in Ghaziabad, India including:
Pandav Nagar, Shastri Nagar, Nehru Nagar, Raj Nagar, Raj Nagar Extension, Vaishali, Indirapuram, Sahibabad Industrial Area, Mohan Nagar, Loni, Dasna, Modinagar, Hapur Road Industrial Belt, Meerut Road Industrial Zone, Crossings Republik.
Official Website & Contact Details
Visit our official website for complete sponge iron plant solutions:
Mobile: +91 8860466779
Email: info@opengineeringgroup.com
Address: Khasra No. 338, Near New ERA School, Pandav Nagar, Ghaziabad, Uttar Pradesh 201002, India
LSI Keywords Included
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