Sponge Iron Plant Equipment – Rotary Kilns & Coolers (100–900 TPD) Manufacturer in Ghaziabad, India
OP Engineering Group is a trusted Industrial Machinery Parts Services provider based in Pandav Nagar, Ghaziabad, India, engaged in manufacturing and supplying complete sponge iron plant equipment including rotary kilns, coolers, and supporting systems for industrial projects ranging from 100 TPD to 900 TPD capacity.
We provide strong and reliable heavy engineering solutions for sponge iron (DRI) plants where continuous production, high temperature operation, and heavy load handling are required on a daily basis.
Complete Rotary Kiln & Cooler System for Sponge Iron Plants
We manufacture and supply rotary kiln systems and cooler equipment designed for efficient iron ore reduction processes. These systems are built for long-term industrial use and stable performance under harsh operating conditions.
Our equipment ensures smooth material movement, proper heat management, and continuous production flow in sponge iron manufacturing plants.
Heavy Duty Industrial Equipment Manufacturing Range
We manufacture all major components required in sponge iron plants, including:
✔ Rotary Kiln Shell & Complete Kiln Structure
✔ Kiln Support Roller Assembly
✔ Kiln Tyre (Riding Ring)
✔ Kiln Girth Gear & Pinion System
✔ Rotary Cooler Drum System
✔ Cooler Support Roller Assembly
✔ Heavy Fabrication Structures
Each component is designed with precision engineering, proper heat treatment, and strict quality control for long operational life.
Working of Sponge Iron Plant Rotary Kiln System
The sponge iron production process uses a rotary kiln where iron ore, coal, and additives are heated at high temperature. The kiln slowly rotates, allowing chemical reactions to take place and producing direct reduced iron (DRI).
After processing in the kiln, material is transferred to the cooler system where it is gradually cooled for further handling and storage.
Key Features of Our Kiln & Cooler Systems
✔ Designed for continuous industrial operation
✔ Heavy load-bearing steel structure
✔ High temperature resistant construction
✔ Smooth and stable rotation system
✔ Low maintenance and long service life
✔ Suitable for large-scale production plants
Technical Specifications
Capacity Range: 100 TPD to 900 TPD
Product Type: Sponge Iron Plant Rotary Kiln & Cooler System
Material: High Grade Steel / Alloy Steel / Fabricated Steel
Application: DRI Plants, Cement Plants, Steel Plants
Finish: Heat treated and precision engineered components
Industrial Applications
Our sponge iron plant equipment is widely used in:
DRI Plants, Sponge Iron Plants, Cement Plants, Steel Plants, Power Plants, Mineral Processing Units, Coal Based Industries, and heavy industrial sectors.
Complete Rotary Kiln Equipment Range
We also manufacture and supply a complete range of rotary kiln and cooler plant components including:
Kiln Support Roller Assembly, Kiln Tyre, Kiln Girth Gear, Cooler Girth Gear, Pinion Gear with Shaft, Roller Assemblies, Ring Gears, Helical Gears, Spur Gears, Ball Mill Parts, Dryer Equipment, and Heavy Industrial Fabrication.
Why OP Engineering Group is Trusted in India
OP Engineering Group is a trusted Industrial Machinery Parts Services provider known for reliable engineering, strong manufacturing capability, and durable industrial equipment used in sponge iron plants across India and export markets.
We focus on quality materials, precision machining, and strict inspection standards to ensure long-term performance in industrial operations.
Serving Ghaziabad and Nearby Industrial Areas
We serve industries across Ghaziabad, India including:
Pandav Nagar, Shastri Nagar, Nehru Nagar, Raj Nagar, Raj Nagar Extension, Vaishali, Indirapuram, Sahibabad Industrial Area, Mohan Nagar, Loni, Dasna, Modinagar, Hapur Road Industrial Belt, Meerut Road Industrial Zone, Crossings Republik.
Contact & Website
Website: www.opengineeringgroup.com
Mobile: +91 8860466779
Email: info@opengineeringgroup.com
Address: Khasra No. 338, Near New ERA School, Pandav Nagar, Ghaziabad, Uttar Pradesh 201002, India
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